Plastic sheet extruder 110-1000
Contact Details
Introduction
Industrial Excellence: The RSE-110-1000 High-Speed Plastic Sheet Production Line
The RSE-110-1000 stands as a premier solution in high-capacity plastic extrusion, masterfully engineered to function as a fully automated, integrated production line. This system harmonizes a high-torque extruder, a precision three-roll calender, a stabilized haul-off unit, and a high-speed winder into one seamless mechanical-pneumatic-electrical architecture. Specifically designed for manufacturers with rigorous plasticization requirements, the RSE-110-1000 ensures uniform material mixing and the production of ultra-high-quality sheets with zero defects.
With a formidable output capacity of 250-300kg/h for PP and PS materials, this production line is built to satisfy the demands of high-volume industrial facilities. Every component—from the specialized screw design to the advanced electrical control cabinet—is sourced from world-renowned domestic and international brands to guarantee maximum uptime and operational stability. It is the definitive choice for extruding Polypropylene (PP), Polystyrene (PS), and Polyethylene (PE) sheets, providing the perfect substrate for thermoforming beverage cups, yogurt containers, ice cream bowls, and specialized fruit packaging.
Features & Advantages
2. Advanced PLC Command Center: Fully automated operation powered by a high-performance PLC and microcomputer for seamless 24/7 production stability.
3. Intuitive Smart HMI: Features a user-friendly human-machine interface with integrated remote connectivity for real-time monitoring and global technical support.
4. Premium Alloy Steel Construction: Critical components—including the screw, barrel, and die head—are crafted from high-grade 38CrMoAlA alloy steel for maximum durability.
5. Advanced Nitriding Treatment: All core extrusion components undergo specialized nitriding to ensure exceptional surface hardness, corrosion resistance, and an extended service life.
6. Optimized High-Aspect Ratio Screw: Engineered with a large L/D ratio to ensure superior plasticization, uniform material mixing, and a high-volume output of 250-300kg/h.
7. Heavy-Duty Structural Integrity: The extruder frame is constructed from reinforced square steel, providing a vibration-free foundation for stable, high-speed continuous operation.
8. Enhanced Drive Efficiency: The extruder motor and high-torque gearbox are directly connected, minimizing energy loss and maximizing overall production efficiency.
9. Non-Stop Hydraulic Screen Changer: Utilizes a sophisticated hydraulic dual-screen mechanism, allowing for screen filtration changes without interrupting the production flow.
10. Specialized Spiral-Groove Calendering: The inner liners of the calendering rollers feature a spiral groove design for optimized cooling efficiency and enhanced roller rigidity.
11. Precision Thermal Management: Calendering rollers can be equipped with independent temperature control systems to meet the specific requirements of PP, PS, and PE materials.
12. Modular "Split-Type" Architecture: The calendering, pulling, and winding sections feature a specialized separate design for easier installation, debugging, and maintenance.
13. Integrated Waste Management: Equipped with a dedicated edge material winding device to ensure a clean production environment and zero-waste operational efficiency.
14. Customizable Winding Solutions: Offers versatile options including gantry-style or flip-type winding machines, with support for multi-station customization to fit your factory layout.
15. World-Class Component Sourcing: All critical electrical and mechanical parts are sourced from renowned global brands, ensuring the highest level of stability throughout the production lifecycle.
Specification
|
Applicable Materials |
PP, PS, PE |
Main Motor Power |
60kw |
|
Product Width |
PP, PE: 850mm |
Heating Power |
40kw |
|
Product Thickness |
PP, PE: 0.3-2mm |
Total Power |
100kw |
|
Effective Die Width |
1000mm |
Water Flow Rate |
50m³/h |
|
Effective Roller Width |
1000mm |
Line Speed |
15-30m/min |
|
Three Roller Diameters |
350mm*1 |
Production Capacity |
250-300kg/h |
|
Screw Diameter |
110mm |
Equipment Weight |
7500kg |
|
Screw Aspect Ratio |
1:32 |
Equipment Dimensions |
Length * Width * Height |
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