Plastic Sheet Extruder-120-1000

Industrial Powerhouse: The RSE-120-1000 High-Output Inclined Plastic Sheet Production Line

The RSE-120-1000 stands as the flagship solution for high-volume plastic sheet manufacturing, engineered to function as a fully automated, synchronized production powerhouse. Featuring a specialized inclined design for optimized material flow, this integrated system harmonizes a high-torque 120mm extruder, a precision three-roll calender, a stabilized haul-off unit, and an automated winding station. This "Mechanical-Pneumatic-Electrical" unified architecture is specifically built for manufacturers who demand ultra-high plasticization, uniform mixing, and flawless surface quality for thin-sheet production.

With a massive industrial output capacity of 350-450kg/h for PP, PS, and PE materials, the RSE-120-1000 is designed to feed the world’s most demanding high-speed thermoforming lines. Every critical component—from the reinforced screw and barrel to the advanced electrical command center—is sourced from world-renowned domestic and international brands, ensuring unmatched operational stability and maximum uptime. This production line is the definitive choice for extruding high-grade Polypropylene (PP), Polystyrene (PS), and Polyethylene (PE) sheets, providing the perfect substrate for large-scale manufacturing of beverage cups, yogurt containers, ice cream bowls, lids, and high-clarity printed packaging.

1. High-Performance Industrial Excellence: A high-degree "mechanical-pneumatic-electrical" unified design, ensuring standardized, low-noise, and ultra-high-quality sheet production.
2. Advanced PLC Command Architecture: Fully automated operation powered by a high-performance PLC and microcomputer system for seamless 24/7 industrial stability.
3. Next-Gen Smart Connectivity: Features an intuitive, easy-to-operate HMI touch-screen with built-in remote access for global technical diagnostics and monitoring.
4. Premium 38CrMoAlA Alloy Construction: Critical components—including the 120mm screw, barrel, and die head—are crafted from high-grade alloy steel for maximum durability.
5. Specialized Nitriding Treatment: All core extrusion components undergo advanced nitriding to ensure exceptional surface hardness, corrosion resistance, and an extended service life.
6. Optimized High-Aspect Ratio Screw: Engineered with a large L/D ratio to ensure perfect plasticization, uniform material mixing, and a massive output of 350-450kg/h.
7. Heavy-Duty Reinforced Frame: The extruder frame is constructed from high-tensile square steel, providing a vibration-free foundation for stable, high-speed continuous operation.
8. Direct-Drive Torque Efficiency: The high-power extruder motor and specialized gearbox are directly connected to minimize energy loss and maximize production throughput.
9. Non-Stop Hydraulic Filtration: Utilizes a sophisticated hydraulic dual-screen mechanism, allowing for rapid screen changes without interrupting the high-volume production flow.
10. Specialized Inclined Extrusion Design: The unique inclined layout optimizes the flow of molten plastic, ensuring consistent sheet density and superior surface clarity.
11. Precision Spiral-Groove Cooling: The inner liners of the calendering rollers feature an advanced spiral groove design for peak cooling efficiency and enhanced roller rigidity.
12. Multi-Zone Thermal Management: Calendering rollers can be equipped with independent temperature control systems to meet the rigorous process demands of PP, PS, and PE.
13. Modular "Split-Type" System: The calendering, hauling, and winding sections feature a specialized separate design for easier installation, debugging, and rapid maintenance.
14. Integrated Clean-Floor Waste Winding: Equipped with a dedicated edge material winding device to ensure a burr-free finish and a highly professional, debris-free environment.
15. Versatile Automated Winding: Offers customizable solutions including gantry-style or flip-type winding machines, with support for multi-station configurations to fit your factory's needs.
16. Elite Global Component Sourcing: All critical electrical and mechanical parts are sourced from renowned international brands, ensuring the highest stability for large-scale manufacturing.

Applicable Materials	PP, PS, PE	Main Motor Power	132kw
Product Width	PP, PE: 850mm PS: 750mm	Heating Power	75kw
Product Thickness	PP, PE: 0.3-2mm PS: 0.2-2mm	Total Power	210kw
Effective Die Width	1000mm	Flow Rate	80m³/h
Effective Roller Width	1000mm	Line Speed	15-30m/min
Three-Roller Diameter	400mm*1 500mm*2	Production Capacity	350-450kg/h
Screw Diameter	120mm	Equipment Weight	10,500kg
Screw Aspect Ratio	1:35	Equipment Dimensions	Length * Width * Height 13,000 * 1,800 * 3,000mm