Plastic Sheet Extruder-130-1000

The Industrial Benchmark: RSE-130-1000 Ultra-High Output Inclined Sheet Production Line

The RSE-130-1000 stands at the pinnacle of extrusion technology, engineered as a fully integrated, automated powerhouse for large-scale plastic sheet manufacturing. Utilizing a specialized inclined architecture for superior material flow, this system seamlessly harmonizes a heavy-duty 130mm high-torque extruder, a precision three-roll calender, a stabilized haul-off unit, and an automated winding station. This "Mechanical-Pneumatic-Electrical" unified design is specifically crafted for manufacturers who demand absolute plasticization excellence, uniform material mixing, and flawless sheet clarity for high-speed downstream thermoforming.

With a massive industrial output capacity of 500-600kg/h for PP, PS, and PE materials, the RSE-130-1000 is built to sustain the world’s most demanding 24/7 production environments. Every critical component—from the reinforced nitrogen-treated screw and barrel to the advanced electrical command center—is sourced from renowned global brands, ensuring maximum uptime and unmatched operational stability. This production line is the definitive choice for high-volume extrusion of premium Polypropylene (PP), Polystyrene (PS), and Polyethylene (PE) sheets, providing the perfect substrate for the manufacturing of beverage cups, yogurt containers, ice cream bowls, specialized lids, and high-end printed packaging.

1. Global Industrial Benchmark: A high-degree "mechanical-pneumatic-electrical" unified design, ensuring standardized, low-noise, and elite-quality sheet production for large-scale facilities.
2. Intelligent PLC Command Center: Fully automated 24/7 operation powered by high-performance PLC and microcomputer systems for maximum synchronized stability.
3. Next-Gen Smart Connectivity: Features an intuitive, user-friendly HMI with built-in remote access for real-time monitoring and global technical support.
4. Premium 130mm Alloy Construction: Core extrusion components—including the 130mm screw, barrel, and die head—are crafted from high-grade 38CrMoAlA alloy steel for superior durability.
5. Advanced Nitriding Resilience: All critical parts undergo specialized nitriding to achieve extreme surface hardness, corrosion resistance, and an extended industrial service life.
6. Ultra-High Capacity Engineering: Optimized high-aspect ratio screw ensures perfect plasticization and uniform mixing, delivering a massive output of 500-600kg/h.
7. Reinforced High-Tensile Frame: The extruder structure is built from heavy-duty square steel, providing a vibration-free foundation for continuous, high-speed production.
8. Direct-Drive Torque Optimization: The high-power motor and specialized heavy-duty gearbox are directly connected to eliminate energy loss and maximize extrusion efficiency.
9. Non-Stop Hydraulic Filtration: Utilizes a sophisticated hydraulic dual-screen changer, allowing for seamless filter transitions without interrupting the ultra-high-volume production flow.
10. Specialized Inclined Flow Architecture: The unique inclined design optimizes the melt flow of raw materials, ensuring exceptional sheet density and surface clarity.
11. Advanced Spiral-Groove Cooling: Calendering rollers feature an internal spiral groove liner for peak thermal exchange efficiency and enhanced structural rigidity.
12. Precision Thermal Management: Offers optional independent temperature control for each calendering roller to meet the rigorous processing demands of PP, PS, and PE.
13. Modular "Split-Type" System Design: Separate sections for calendering, hauling, and winding allow for rapid installation, easier debugging, and effortless maintenance access.
14. Customizable Automated Winding: Features versatile winding solutions including gantry-style, flip-type, or multi-station configurations tailored to high-capacity factory layouts.

Applicable Materials	PP, PS, PE	Main Motor Power	160kw
Product Width	PP, PE: 850mm PS: 750mm	Heating Power	85kw
Product Thickness	PP, PE: 0.3-2mm PS: 0.2-2mm	Total Power	235kw
Effective Die Width	1000mm	Flow Rate	80m³/h
Effective Roller Width	1000mm	Line Speed	15-30m/min
Three Roller Diameters	400mm*1 600mm*2	Production Capacity	500-600kg/h
Screw Diameter	130mm	Equipment Weight	12000kg
Screw Aspect Ratio	1:36	Equipment Dimensions	Length * Width * Height 13500*1800*3500mm