Plastic Thermoforming Machine

Plastic Thermoforming Machine 650-450-3

Model: RS-650-450-3

Contact Details

WhatsApp 8613336957928
Email gavin@wzrayshape.com
Address No. 19, East Section of Pinghai road,Binhai New District, Pingyang County, Wenzhou City, Zhejiang Province

Introduction

Compact Precision: The RS-650-450-3 High-Speed Three-Station Thermoforming Unit

The RS-650-450-3 is a premier industrial solution engineered for manufacturers who demand high-precision output within a streamlined, space-efficient footprint. Utilizing globally advanced positive and negative pressure forming technology, this machine integrates mechanical, pneumatic, and electrical systems into a single, high-performance unit. The RS-650-450-3 is specifically designed to optimize the production cycle through a specialized three-station automated workflow:

1. Integrated Automatic Forming: Utilizing multi-zone thermal control for perfect product definition.
2. High-Velocity Automatic Cutting: Delivering sharp, burr-free edges for a professional-grade finish.
3. Synchronized Automatic Stacking: Seamlessly organizing finished products for rapid collection and transport.

Exceptional Versatility and Material Intelligence
A core advantage of the RS-650-450-3 is its exceptional material intelligence, allowing it to process a wide spectrum of advanced polymers. It excels with traditional materials such as PP, PET, and PS, while providing the stable thermal environment required for eco-friendly PLA and high-clarity R-PET. Whether your production involves high-stretch containers, shallow trays, or intricate flanged lids, this system ensures uniform wall thickness and structural strength. Its specialized two-way stretch capability makes it ideal for manufacturing horticultural seedling pots, fruit boxes, square food containers, and circular drinking lids.

Mastering Complex Geometries in Three-Station Efficiency
The multi-station architecture of the RS-650-450-3 enables the production of complex packaging designs that are beyond the reach of standard single-station equipment. It is the definitive choice for manufacturing high-clarity PLA containers and sophisticated "hinged" clamshell designs—such as egg trays and connected fruit boxes—where the base and cover are produced as a single, perfectly aligned unit. This capability eliminates secondary manual processes, significantly reducing labor costs and enhancing overall production hygiene.

Scalable, Sustainable, and Future-Proof Production
Designed for maximum uptime and minimal waste, the RS-650-450-3 features an integrated edge material winding system that automatically captures all scrap, maintaining a clean and sustainable production floor. By automating every stage—from heavy-duty sheet loading and rapid heating to final product transportation—this machine offers a high-return investment for businesses scaling their disposable packaging lines. For manufacturers seeking a reliable, agile, and technically superior three-station solution, the RS-650-450-3 delivers professional-grade performance with every cycle.

Machine Structure

Plastic Thermoforming Machine 650-450-3 Machine Structure

Products Range

Plastic Thermoforming Machine 650-450-3 Products Range

Features & Advantages

1. Comprehensive Industrial Synergy: A masterfully integrated "mechanical-pneumatic-electrical" unified design, ensuring high standardization, safety, and energy-efficient hygienic production.
2. Advanced PLC Command Center: Powered by high-performance programmable logic controllers (PLC) and microcomputer systems for seamless, 24/7 automated operational stability.
3. Next-Gen Smart Control Interface: Features an intuitive, easy-to-operate human-machine interface (HMI) with integrated remote connectivity for real-time monitoring and global support.
4. Heavy-Duty Ergonomic Unwinding: Equipped with an electric lifting, double-station unwinding system that allows a single operator to safely manage material coils weighing up to 600kg.
5. High-Precision Servo-Driven Feeding: Utilizing dedicated servo motors for stepless sheet length adjustment, ensuring millimetric feeding accuracy and exceptional high-speed stability.
6. Rapid-Response Thermal Engineering: Dual-layer electric furnaces reach operating temperatures (0-400°C) in just 3 minutes, significantly boosting production efficiency while minimizing downtime.
7. Advanced Four-Stage Heat Shielding: Specialized furnace design utilizes four-stage heating and air convection protection to ensure perfectly stable product molding under all conditions.
8. Precision Individual Tile Management: A real-time distributed digital thermal system provides single-point tile control and automatic compensation, accurate to ±1°C.
9. Sustainable Energy-Saving Performance: Optimized thermal management reduces power consumption by approximately 15% while extending the operational lifespan of furnace components.
10. Rapid Tooling Changeover System: Engineered for quick mold transitions, this system minimizes downtime and labor intensity, allowing for agile production of diverse products.
11. Reinforced Four-Column Stability: Each station is supported by a robust four-column design and a five-point structural connecting rod, ensuring vibration-free, high-speed performance.
12. Full Servo-Driven Three-Station Motion: The forming, cutting, and stacking stations are all driven by high-torque servo motors, offering superior precision, low noise, and minimal wear.
13. Innovative Vertical Stacking Concept: Features a unique vertical stacking logic that ensures the continuous, orderly, and automated collection of high-volume finished goods.
14. Intelligent Production Memory: Equipped with automatic output counting and a data memory function capable of storing 90 sets of unique operating parameters for instant recall.
15. Streamlined Modular Electrical Layout: A clean and simplified electrical cabinet design facilitates easy assembly, rapid wiring installation, and effortless maintenance access.

Specification

Sheet Materials

PP/PS/PET/PLA/PE/CPET

Air Consumption

3m³/min
0.5-0.8bar

Sheet Thickness

0.2-1.5mm

Weight

11000kg

Forming Area

650*450mm

Total Installed Power

116Kw

Width Of Sheet

370-700mm

Heating Power

90kw

Upper Forming Depth

100mm

Feeding Motor

3kw

Bottom Forming Depth

130mm

Control Forming Plug Motor Power

3kw

Max Speed

45moulds/min

Stacking Motor

1.8kw

The Longest Knife

8m

Winding Waste Of Edge Sheet Motor Power

0.4kw

Dimension

10210*2300*2700mm

Forming Motor

4.4kw*2

Forming clamping force

600kn

Cutting Motor

4.4kw*2

Punching clamping force

600kn



Essential Components

Loading sheet part

Loading sheet part

Load automatically, lower human resource cost.

Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.

Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.

Max undertake roll of sheet

Weight:600kg, Diameter 800mm.

Feeding sheet part

Feeding sheet part

Automatic feeding reduces human resource costs.

Actively transport the sheet and reduce the load on the conveying servo motor.

Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.

Human-machine interface

Human-machine interface

Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.

Heater

Heater

1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.

2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.

Molding station

Molding station

1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.

2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.

Molding mold

Molding mold

The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.

There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.

Guide head structure

Guide head structure

The workstation is supported by four columns (45# steel, hard chrome plated).

The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.

A five-point-connecting-rod structure

A five-point-connecting-rod structure

This structure design provides more stable operation and faster speed.

Mold change structure

Mold change structure

The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.

Servo motor

Servo motor

The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.

Servo-controlled conveyor belt

Servo-controlled conveyor belt

Set conveyor belt parameters directly on the operation screen.

Freely adjust and control conveying length and speed.

Rewinding waste of edge sheet

Rewinding waste of edge sheet

Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.

This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.

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