Plastic Thermoforming Machine 750-610-4
Contact Details
Introduction
Precision and Performance: The RS-750-610-3 High-Speed Three-Station Thermoforming Solution
The RS-750-610-3 represents a sophisticated advancement in automated packaging, offering a high-performance three-station configuration for manufacturers who demand efficiency without compromise. By utilizing internationally recognized positive and negative pressure forming technology, this machine seamlessly integrates mechanical, pneumatic, and electrical systems into a single, high-output unit. Engineered to streamline the entire production flow, the RS-750-610-3 executes a continuous, fully automated cycle consisting of three primary operational stages:
1. High-Precision Forming: Achieving flawless product definition through advanced pressure control.
2. Rapid-Response Cutting: Delivering sharp, accurate edges for consistent product quality.
3. Automated Stacking: Systematically organizing finished goods for high-volume collection and transport.
Versatility Across a Spectrum of Advanced Materials
A key advantage of the RS-750-610-3 is its broad material processing capability. It is expertly designed to handle traditional polymers such as PP, PET, PS, and PVC, as well as eco-friendly materials like PLA and R-PET. The machine is particularly effective for products requiring high transparency and varying stretch depths—from shallow trays to deep-draw containers. Whether you are producing circular lids, square fruit boxes, flanged meal containers, or specialized horticultural seedling trays, this system ensures structural integrity and aesthetic clarity across every batch.
Mastering Complex Geometries and Special Applications
The multi-station architecture of the RS-750-610-3 allows it to excel in areas where single-station machines fall short. It is the ideal platform for manufacturing complex items such as high-clarity PLA packaging and integrated clamshell containers (like egg trays or hinged fruit boxes) where the base and cover are produced as a single, perfectly connected unit. Its ability to manage two-way stretch designs ensures that even the most intricate product molds are filled with absolute uniformity, reducing material stress and enhancing the final product's durability.
Sustainable and Cost-Effective Industrial Output
Beyond its speed, the RS-750-610-3 is built for a clean and efficient production environment. The integrated edge material winding system captures all scrap material automatically, ensuring a waste-free workspace and a more sustainable manufacturing process. By automating the transition from raw sheet loading to the final transportation of finished products, this machine drastically lowers labor requirements and optimizes energy consumption. For businesses looking to scale their disposable packaging production with a reliable, future-proof solution, the RS-750-610-3 offers the perfect balance of professional-grade power and operational simplicity.
Machine Structure
Products Range
Features & Advantages
1. Comprehensive Industrial Synergy: A masterfully integrated "mechanical-pneumatic-electrical" architecture, powered by high-performance PLCs for flawless 24/7 automated operation.
2. Global Safety & Hygiene Standards: Designed with a high degree of standardization to ensure a safe, energy-efficient, and ultra-hygienic manufacturing environment for food-grade products.
3. Intuitive Smart Control Center: Features a user-friendly HMI touch-screen with built-in remote connectivity for real-time monitoring and global technical diagnostics.
4. Ergonomic Heavy-Duty Loading: Equipped with an electric lifting, double-station unwinding system, allowing a single operator to safely manage material coils weighing up to 600kg.
5. High-Precision Servo-Driven Feeding: Utilizing dedicated servo motors for stepless adjustment, ensuring millimetric feeding accuracy and exceptional high-speed stability.
6. Rapid-Response Thermal Engineering: Dual-layer electric furnaces reach operating temperatures (0-400°C) in just 3 minutes, utilizing four-stage protection to eliminate air convection interference.
7. Single-Point Distributed Temperature Control: A digital dynamic thermal system provides individual tile management with ±1°C accuracy, reducing energy costs by approximately 15%.
8. Intelligent Safety Retraction: The heating furnace includes an automated removal device to protect the machinery and ensure operator safety during maintenance or power outages.
9. Accelerated Mold Changeover System: Engineered for rapid tool changes, this system minimizes production downtime and labor intensity, maximizing your daily output.
10. Reinforced Structural Integrity: Each station is stabilized by a four-column support design and a five-point structural connecting rod mechanism for vibration-free performance.
11. Full Servo-Controlled Motion: The forming, cutting, and stacking stations are driven by high-torque servo motors, offering superior precision, low noise, and minimal mechanical wear.
12. Seamless Vertical Stacking Logic: Features an innovative vertical stacking concept that ensures the orderly, continuous collection of high-volume finished products without manual intervention.
13. Smart Data & Modular Design: Includes a 90-recipe production memory for "one-click" parameter recall and a simplified modular electrical cabinet for easier maintenance and wiring.
Specification
|
Sheet Materials |
PP/PS/PET/PLA/PE/CPET |
Air Consumption |
4m³/min |
|
Sheet Thickness |
0.2-1.5mm |
Weight |
15500kg |
|
Forming Area |
750*610mm |
Total Installed Power |
185kw |
|
Width Of Sheet |
400-800mm |
Heating Power |
140kw |
|
Upper Forming Depth |
100mm |
Feeding Motor |
4.4kw |
|
Bottom Forming Depth |
130mm |
Control Forming Plug Motor Power |
4.4kw |
|
Max Speed |
45moulds/min |
Stacking Motor |
1.8kw |
|
The Longest Knife |
10m |
Winding Waste Of Edge Sheet Motor Power |
0.4kw |
|
Dimension |
12785*2350*2700mm |
Forming Motor |
5.5kw*2 |
|
Forming clamping force |
750kn |
Cutting Motor |
5.5kw*2 |
|
Punching clamping force |
750kn |
Punching Motor |
5.5kw*2 |
Essential Components
Loading sheet part
Load automatically, lower human resource cost.
Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.
Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
Max undertake roll of sheet
Weight:600kg, Diameter 800mm.
Feeding sheet part
Automatic feeding reduces human resource costs.
Actively transport the sheet and reduce the load on the conveying servo motor.
Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.
Human-machine interface
Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.
Heater
1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.
2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.
Molding station
1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.
2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.
Molding mold
The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.
There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.
Guide head structure
The workstation is supported by four columns (45# steel, hard chrome plated).
The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.
A five-point-connecting-rod structure
This structure design provides more stable operation and faster speed.
Mold change structure
The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.
Servo motor
The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.
Servo-controlled conveyor belt
Set conveyor belt parameters directly on the operation screen.
Freely adjust and control conveying length and speed.
Rewinding waste of edge sheet
Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.
This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.
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