Plastic Thermoforming Machine 750-800-3
Contact Details
Introduction
Streamlined Automation: The RS-750-800-3 Three-Station Plastic Thermoforming System
The RS-750-800-3 stands as a benchmark in modern industrial packaging, offering a sophisticated three-station configuration designed for high-efficiency production. By integrating advanced positive and negative pressure forming technology with a synchronized mechanical, pneumatic, and electrical architecture, this machine provides a seamless transition from raw plastic sheets to high-quality finished products. The RS-750-800-3 is engineered to automate the most critical stages of manufacturing through its specialized three-station workflow:
1. Precision Automatic Forming: Utilizing multi-zone heating and balanced pressure for perfect geometric accuracy.
2. High-Speed Automatic Cutting: Ensuring clean, burr-free edges for every individual unit.
3. Intelligent Automatic Stacking: Seamlessly organizing finished goods for immediate transport and packaging.
Dynamic Material Versatility and Product Flexibility
Designed to handle the challenges of diverse global markets, the RS-750-800-3 offers unmatched material compatibility. It processes traditional polymers such as PP, PET, PS, and PVC with ease, while excelling in the production of sustainable materials like PLA and R-PET. Whether your project requires high-clarity lids, deep-draw fruit boxes, square trays, or circular containers, this system adapts to your mold specifications with remarkable precision. It is the ideal choice for manufacturing everything from agricultural seedling trays and flower pots to specialized medical packaging and high-end food containers.
Advanced Capabilities for Complex Packaging
The multi-station design of the RS-750-800-3 allows for manufacturing complexities that single-station machines simply cannot achieve. It is specifically optimized for high-stretch and two-way stretch products, ensuring uniform wall thickness even in deep-cavity designs. Furthermore, the machine is the perfect solution for producing integrated clamshell packaging—such as egg trays and fruit boxes—where the base and lid are formed as a single, connected unit, ready for immediate use.
Optimized ROI through Intelligent Engineering
Beyond its mechanical speed, the RS-750-800-3 focuses on long-term operational cost reduction. By automating the entire process—including sheet loading, heating, and the simultaneous winding of edge scrap material—it minimizes manual labor and material waste. The high-degree of standardization across all components ensures that your production line remains stable, hygienic, and energy-efficient. For manufacturers seeking a reliable, high-speed, and easy-to-operate solution for the disposable packaging industry, the RS-750-800-3 delivers professional-grade performance with every cycle.
Machine Structure
Products Range
Features & Advantages
1. Advanced Industrial Integration: A sophisticated "mechanical-pneumatic-electrical" unified design, fully managed by high-performance PLC and microcomputer controllers for maximum reliability.
2. Comprehensive Safety & Hygiene Standards: Engineered with a high degree of standardization to ensure a safe, energy-efficient, and ultra-hygienic production environment.
3. Intuitive Smart Control HMI: Features a user-centric human-machine interface with integrated remote connectivity for real-time monitoring and global technical support.
4. Heavy-Duty Unwinding System: Equipped with electric lifting and double-station large-diameter unwinding, enabling a single operator to manage material coils up to 600KG.
5. High-Speed Servo Feeding: Utilizing a dedicated servo motor for stepless sheet length adjustment, ensuring millimetric precision, rapid response, and exceptional feeding stability.
6. Rapid-Heating Thermal System: Dual-layer electric furnaces reach 0-400°C in just 3 minutes, featuring four-stage heating protection to eliminate air convection interference.
7. Precision Individual Tile Control: A digital dynamic temperature control system provides single-point tile management with ±1°C accuracy, reducing energy consumption by approximately 15%.
8. Intelligent Safety Protection: The electric heating furnace is equipped with an automatic retraction device to protect the machine and personnel during power interruptions or maintenance.
9. Rapid Mold Changeover Technology: A specialized quick-change system minimizes machine downtime and labor intensity, significantly boosting overall production efficiency.
10. Reinforced Structural Stability: Each station is supported by a robust four-column design and a five-point structural connecting rod mechanism to ensure vibration-free operation.
11. Full Servo-Driven Stations: The mold opening/closing for forming, cutting, and stacking is fully servo-controlled, resulting in high precision, minimal wear, and low-noise performance.
12. Innovative Vertical Stacking Logic: Features a unique vertical stacking concept that ensures the continuous, orderly, and automated collection of high-volume finished products.
13. Intelligent Production Memory: Equipped with automatic output counting and a data memory function capable of storing 90 sets of unique operating parameters for instant recall.
14. Optimized Modular Electrical Design: A streamlined electrical cabinet layout simplifies assembly and maintenance while integrated edge winding ensures a clean, waste-free production floor.
Specification
|
Sheet Materials |
PP/PS/PET/PLA/PE/CPET |
Air Consumption |
4m³/min |
|
Sheet Thickness |
0.2-1.5mm |
Weight |
14500kg |
|
Forming Area |
750*800mm |
Total Installed Power |
185kw |
|
Width Of Sheet |
400-800mm |
Heating Power |
140kw |
|
Upper Forming Depth |
100mm |
Feeding Motor |
4.4kw |
|
Bottom Forming Depth |
130mm |
Control Forming Plug Motor Power |
4.4kw |
|
Max Speed |
48 moulds/min |
Stacking Motor |
2.9kw |
|
The Longest Knife |
12m |
Winding Waste Of Edge Sheet Motor Power |
0.4kw |
|
Dimension |
11500*2350*2700mm |
Forming Motor |
7.5kw*2 |
|
Forming clamping force |
750kn |
Cutting Motor |
7.5kw*1 |
|
Punching clamping force |
900kn |
|
|
Essential Components
Loading sheet part
Load automatically, lower human resource cost.
Proximity switch clever control, getting the rid of falling down of the sheet by conveying too fast.
Double stations, big diameter, reduce the frequency of changing sheet coil, improve the the production efficiency.
Max undertake roll of sheet
Weight:600kg, Diameter 800mm.
Feeding sheet part
Automatic feeding reduces human resource costs.
Actively transport the sheet and reduce the load on the conveying servo motor.
Cleverly control the proximity switch to prevent the sheet from falling too quickly during transportation.
Human-machine interface
Controlled by microcomputer and programmable controller (PLC), all action programs can be operated through the human-machine interface, simple and convenient, 15-inch touch screen.
Heater
1. Vacuum insulation cotton is installed in the heater, which has a fast reaction speed, short processing time and energy saving.
2. The furnace body is divided into two layers, the layout of the heating tiles is optimized, so that the plate is heated evenly.
Molding station
1. Mold changing auxiliary mechanism, using sliding guide rails and support rods to achieve fast mold change, saving time and effort.
2. Adopting high-power servo motor drive, high precision, high efficiency and low noise.
Molding mold
The working principle is a combination of positive and negative pressure, and some nylon plugs are used to assist stretching in the mold to make it have stronger molding ability.
There is cooling water in the mold cavity to speed up the cooling speed and make demolding easier.
Guide head structure
The workstation is supported by four columns (45# steel, hard chrome plated).
The integrated mold table (QT-600 steel) is made by a high-precision CNC milling machine. Therefore, it is wear-resistant, stable, and accurate, which prolongs the service life of the equipment.
A five-point-connecting-rod structure
This structure design provides more stable operation and faster speed.
Mold change structure
The punching hole station has the same mold changing structure as the cutting station.Greatly reduce mold change time and labor costs, improve production efficiency and safety factor, and provide convenience for your diversified product chain.
Servo motor
The station mold closing, forming auxiliary stretching, and pull-tab parts are all driven by servo motors, which have fast speed, low noise, high precision, and high efficiency.
Servo-controlled conveyor belt
Set conveyor belt parameters directly on the operation screen.
Freely adjust and control conveying length and speed.
Rewinding waste of edge sheet
Our multi-station thermoformers feature a winding unit with torque motor to efficiently collect the offcuts and wind them into a roll with one side retractable, which can be conveniently removed at the end of production.
This advanced waste management system improves operating efficiency and cleanliness, making multi-station thermoformers ideal for high-quality and sustainable production.
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